Rail-Mounted Electric Flat Car: 150t Auto Material Handler

Henan Yixing Lifting Machinery Co., Ltd. is a professional supplier of material handling equipment.
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Heavy‑Capacity Rail‑Mounted Electric Flat Car for Steel Coil and Mold Handling

Heavy‑Capacity Rail‑Mounted Electric Flat Car for Steel Coil and Mold Handling

Our 50–150 ton rail-mounted electric flat car is built with a reinforced deck and ultra‑low scraper‑height deck options (as low as 580mm) specifically for handling enormous steel coils, heavy casting molds, and large machinery components in foundries and stamping plants. This rail-mounted electric flat car can be configured with V‑shaped cradles for cylindrical loads and locking pins to prevent shifting during travel. The rail-mounted electric flat car features low ground pressure, hydraulic lifting deck options for raising loads, and can be custom‑sized to match your existing facility's rail gauge and pit dimensions. For a rail-mounted electric flat car designed to withstand high temperatures (up to 200°C deck temp) when moving recently cast molds, contact our heat‑resistant deck engineering team.
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Why choose us?

Heavy Steel Coil Transport Solutions

Our rail-mounted electric flat car features a heavy-duty steel deck platform designed to ride on embedded rails, with load capacities ranging from 5 to 157 tons. It is the ideal industrial vehicle for transferring enormous steel coils and heavy machinery across steel mills and heavy manufacturing facilities, reducing manual intervention.

Battery-Powered Independence for Flexible Flow

We offer battery-powered rail-mounted electric flat car models equipped with high-capacity industrial batteries. This makes the car ideal for railway maintenance depots and shipyards where trailing cables or live rails are impractical, offering a clean, safe solution for outdoor material transport without tripping hazards.

Low-Profile Design for Mold Handling

Our rail-mounted electric flat car features a low-profile deck height (as low as 657mm) for easy loading and unloading of heavy molds from overhead cranes. With remote control and precise positioning accuracy, it excels in foundries for transferring heavy dies between stamping presses.

Related products

The customized rail flat car represents a flexible engineering solution designed to meet the unique spatial, weight, and operational demands that standardized industrial vehicles cannot satisfy. Every manufacturing facility has different aisle widths, turning radii, floor conditions, and load shapes, which is why customization is key. A customized rail flat car can be engineered with specific dimensions, capacities beyond standard ranges, and specialized deck surfaces such as V-shaped cradles for holding cylindrical objects like paper rolls or large pipes. The hydraulic power system that drives the flat car can also be customized based on the application requirement. For example, for applications requiring high torque at low speeds, such as moving a 500-ton power transformer into a testing bay, engineers might specify a high-displacement hydraulic motor. For clean-room environments like electronics manufacturing, a customized electric cart with non-marking wheels and sealed bearings might be the ideal configuration. Additionally, customized rail flat cars can be fitted with scissor lift decks to allow the platform to raise and lower, facilitating ergonomic loading and unloading at multiple height stations. For a personalized design consultation on a customized rail flat car that fits your exact blueprint, please contact our engineering department.

Frequently Asked Questions

Do you offer explosion-proof cranes for hazardous environments?

Yes, we offer a full range of explosion-proof cranes specifically designed for hazardous environments containing flammable gases, vapors, or combustible dusts. These cranes are crucial for petrochemical plants, oil refineries, chemical facilities, paint factories, and grain handling operations [21†L5-L10]. Our explosion-proof cranes feature flameproof enclosures (Ex d) made of cast aluminum or ductile iron capable of containing internal explosions, intrinsically safe (Ex ia/ib) control circuits that limit energy to non-ignition levels, and marine-grade corrosion-resistant coatings for saltwater and chemical exposure [21†L26-L30]. We provide ATEX and IECEx certified equipment suitable for Zone 0, 1, and 17 hazardous areas.
Our single girder overhead crane features a simple one-beam structure that reduces manufacturing costs by 30-50% compared to double girder models [3†L4-L9]. It is suitable for lighter lifting tasks, typically up to 10 tons, with a compact design that is easy to install and ideal for workshops where lighter loads are handled. In contrast, our double girder crane consists of two main beams and two end beams, providing strong bearing capacity, ability to withstand large loads (from several tons up to hundreds of tons), and is capable of covering large spans, making it suitable for heavy-duty industrial operations [1†L5-L7]. The double girder crane is a powerful crane type with a hoist and trolley system that can lift and move materials both vertically and horizontally [4†L46-L66].
Yes, our rail-mounted electric flat cars are available with battery-powered options for maximum operational flexibility. Battery-powered models utilize high-capacity industrial batteries (lead-acid or lithium-ion) to power the motor through a motor reducer, eliminating the need for trailing cables or exposed live rails. This configuration is particularly valuable for railway maintenance depots, shipyards, and outdoor storage yards where maintaining fixed electrical infrastructure would be impractical. The battery-powered rail flat car also features remote control operation, with battery level indicators and low-voltage cutoffs to protect battery lifespan.
Our mini spider crane (tracked mini crane) resembles a spider with retractable legs and booms, enabling operation in confined spaces such as narrow alleys, urban environments, indoor renovations, and historic buildings where larger cranes cannot operate [14†L30-L34]. Despite its compact dimensions, some spider crane models lift up to 10 tons, making them ideal for glass curtain wall installation, equipment installation, bridge maintenance, and material handling in petrochemical plants and railway construction [14†L11-L15]. The rubber tracks protect delicate floors while providing stability on uneven surfaces, and the 375° mobility allows precise load positioning in complex industrial layouts.
Our crane products are designed, manufactured, inspected, and accepted in strict accordance with relevant national standards and industry specifications such as GB/T3811 "Crane Design Specification" and GB/T14406 "General Gantry Cranes" [2†L15-L16]. Each crane goes through multiple inspection links, ensuring that product quality reaches an excellent level [2†L18]. Our core components are developed in cooperation with universities and research institutions and are self-manufactured, achieving control over product quality and production schedule [1†L21-L24]. We also provide a 1-year warranty service from the date of product delivery [2†L20-L36].

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Customer Reviews

Richard Morgan

Our railway maintenance depot spans a large outdoor area, and running power cables was not practical. The battery-powered rail-mounted electric flat car from Henan Yixing gave us the flexibility we needed. The high-capacity industrial battery pack provides shift-long operation, and we can roll it to a charging station overnight. The flat car provides a stable, low-profile platform for moving heavy bogies and components around the depot. The fail-safe braking mechanism stops automatically if the remote signal is lost.

Lawrence Howard

We needed a transfer car sized specifically for our large transformer components. Henan Yixing built a custom rail-mounted electric flat car with a 7-meter long deck to accommodate our longest pieces. The car handles 28-ton loads easily. We appreciate the ability to specify exactly what we need. The wireless remote control allows our operator to stand at the optimal vantage point while maneuvering heavy loads around obstacles. The safety bumpers and obstacle detection systems provide collision avoidance.

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Rail‑Mounted Electric Flat Car: ±0.5mm Alignment, 150t Capacity, Battery or Low‑Voltage Power

Rail‑Mounted Electric Flat Car: ±0.5mm Alignment, 150t Capacity, Battery or Low‑Voltage Power

Heavy‑duty deck moves loads up to 150 tons along fixed embedded rails with ±0.5 mm positioning accuracy thanks to integrated encoders and end stops. Battery‑powered or low‑voltage rail (36V) options eliminate trailing cables for shipyards and outdoor yards. Low‑profile deck (as low as 650 mm) works well with overhead cranes for mold handling. PLC‑ready and remote‑controlled, the car can be integrated with automated production lines. Choose steel V‑groove wheels or polyurethane‑coated wheels depending on floor conditions.