Trackless Electric Flat Car for Narrow Aisle Warehouses

Henan Yixing Lifting Machinery Co., Ltd. is a professional supplier of material handling equipment.
Lithium‑Ion Battery Trackless Electric Flat Car for Full‑Shift Operation

Lithium‑Ion Battery Trackless Electric Flat Car for Full‑Shift Operation

Our trackless electric flat car is powered by a lithium‑ion battery pack offering extended runtime of 6–8 hours on a single charge with fast opportunity charging (2‑hour recharge). This trackless electric flat car includes a battery monitoring system with low‑voltage cutoffs to prevent deep discharge, and the battery can be swapped or recharged at any standard industrial outlet. The trackless electric flat car is ideal for multi‑shift facilities where continuous operation is required, and the lithium‑ion battery lasts 3x longer than traditional lead‑acid batteries under daily heavy use. For a trackless electric flat car with a lithium‑ion pack sized for your daily travel cycles, contact our battery electric vehicle team with your shift length and distance per cycle data.
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Why choose us?

Zero Turning Radius for Narrow Aisle Navigation

Our trackless electric flat car features two universal wheels and two driving wheels, achieving a 361-degree rotation and zero turning radius. It is designed to easily maneuver around obstacles and navigate narrow aisles that would be inaccessible to traditional rail-mounted platforms, making it perfect for crowded production floors.

51 Ton Capacity Heavy Transport

We manufacture high-capacity trackless electric flat car models capable of handling up to 51 tons. With a heavy-duty steel frame and wireless remote control, it is ideal for moving massive machinery, transformers, and large industrial components across flat storage yards without expensive track infrastructure.

Polyurethane Tires Protect Floor Surfaces

The trackless electric flat car is equipped with high-strength polyurethane coated tires. Unlike steel wheels, these provide excellent traction while protecting the workshop floor from scratches and damage. This makes them suitable for use in food processing facilities, warehouses, and cleanrooms with sensitive finished floors.

Related products

The trackless heavy load cart is a robust industrial transporter engineered to carry massive payloads, often ranging from 20 tons up to 150 tons or more, over irregular or unprepared floor surfaces without relying on guiding rails. This heavy‑duty trackless vehicle is constructed with a reinforced steel frame, high‑load industrial wheels, and powerful battery or diesel‑electric drive systems, ensuring stable and controlled movement even under extreme weights. Typical applications include moving large transformer cores, steel coils, heavy concrete components, or entire aircraft sections across assembly halls, foundries, and shipyards. The trackless design provides exceptional route adaptability, allowing the cart to bypass obstacles, change working zones, and service multiple bays without the high investment of runway installation. Many such carts are equipped with hydraulic suspension systems to distribute load evenly, preventing floor damage while maximizing traction. Remote control operation allows a single operator to maneuver the heavy load with joystick precision, ensuring safety and reducing labor requirements. Safety features such as anti‑collision sensors, emergency stops, and audible/visual alarms are standard. For extreme conditions, options like high‑torque motors for sloped surfaces, durable rubber tires for outdoor gravel yards, and modular side‑shift capabilities for precise alignment are available. Because each heavy‑duty transport scenario is unique, load capacity, platform dimensions, steering configurations, and power source must be carefully matched. For a trackless heavy load cart that meets your specific tonnage and site layout, please contact us with your detailed requirements for a fully customized solution.

Frequently Asked Questions

What is the typical delivery lead time for a customized 25-ton double girder overhead crane?

Delivery lead times for customized heavy cranes depend on the specific design parameters (span, lifting height, duty class, control system). Our core components are developed in cooperation with universities and research institutions and are self-manufactured, giving us direct control over product quality and production schedules [1†L21-L24]. We also offer flexible payment methods (T/T, L/C, D/P, D/A, credit cards, PayPal) to facilitate efficient cooperation [2†L10-L11]. For an accurate delivery estimate based on your specific requirements, please contact our sales team with your project details.
Yes, we offer specialized hydraulic winches for excavators that attach directly to the excavator arm or quick coupler. These winches utilize the excavator's existing hydraulic system to deliver high-torque pulling power for applications such as pulling logs, dragging large pipes through trenchless bores, vehicle extraction, and heavy equipment recovery. Our IYJ Series general hydraulic winches feature an integrated design combining core components including a valve block, hydraulic motor, brake, planetary gear reducer, drum, frame, and clutch, making them robust for demanding off-road applications [7†L12-L17]. The winch includes an automatic spring-applied disc brake that engages when hydraulic pressure is released, preventing uncontrolled cable pay-out during operations.
Our electric wire rope hoists are available in a wide capacity range, from 1 ton to 50 tons, with the capability to handle loads from a couple of tons up to over 100 tons depending on design and materials [17†L5-L9]. The double girder crane with integrated wire rope hoist can lift enormous weights, with our factory overall capable of producing cranes up to 600 tons [2†L22-L23]. Capacities are determined by specific design requirements, and lifting speeds typically range from 1.8 m/min to 18 m/min [0†L12].
Our modular design means all crane components are standard modules that can be flexibly combined and expanded like building blocks according to the actual needs of each workstation [1†L14-L17]. This approach allows us to easily assemble configurations of varying spans, lifting heights, capacities, and control systems. The modular design simplifies assembly, facilitates transportation and installation, and ensures cost-effective customization without compromising safety or performance standards. The double girder structure provides strong bearing capacity and a wide operating range, while the modular approach allows us to meet specific customer requirements efficiently [1†L2-L8].
Our crane control systems support a wide range of power supply options to accommodate diverse global electrical standards. Available voltage options include 110V, 220V, 380V, and 415V, with customization available for other requirements [0†L9]. The main power supply components, such as spring-type cable reels, can be configured with cable lengths from 20 meters up to 1,000 meters and are made of stainless steel materials [0†L6-L8]. For control circuits, low-voltage options such as 24V-36V are also available for operator safety.

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Customer Reviews

Steven Harris

Our steel yard needed a flexible transport solution for moving steel coils weighing up to 30 tons between our storage yard and processing building without installing expensive rail tracks. The trackless electric flat car from Henan Yixing gave us the capacity we needed. The high-strength steel frame with heavy-duty polyurethane wheels handles the weight easily. The wireless remote control allows our operator to walk alongside the load for safety, and the battery pack lasts a full shift. The flat car has improved our yard logistics significantly.

Ashley Roberts

Our food processing facility required emission-free, quiet material handling equipment for safe indoor use. The battery-powered trackless electric flat car from Henan Yixing fit the bill perfectly. The car runs silently on polyurethane wheels that protect our epoxy floors, with zero emissions and low noise. The remote control allows operators to stand at a safe distance while moving heavy pallets of packaged goods. The obstacle detection sensors and emergency stop buttons provide collision avoidance. It has been a great addition to our facility.

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Trackless Electric Flat Car: 360° Rotation, 50t Capacity, Zero Turn, Lithium Battery, Polyurethane Tires

Trackless Electric Flat Car: 360° Rotation, 50t Capacity, Zero Turn, Lithium Battery, Polyurethane Tires

Two universal wheels with two driving wheels give zero turning radius and 360° rotation, so the trackless electric flat car can navigate narrow aisles and around obstacles that rail‑mounted vehicles cannot reach. High‑capacity lithium‑ion battery power offers zero emissions and quiet operation ideal for indoor logistics. Polyurethane wheels protect finished floors from scratches. Wireless remote control lets you manage forward/reverse/stop/speed from a safe distance. Capacities range from 1 ton to 50 tons, with low‑profile decks and optional hydraulic lifts for custom applications.