Rail-Mounted Electric Flat Car: 150t Auto Material Handler

Henan Yixing Lifting Machinery Co., Ltd. is a professional supplier of material handling equipment.
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Heavy‑Capacity Rail‑Mounted Electric Flat Car for Steel Coil and Mold Handling

Heavy‑Capacity Rail‑Mounted Electric Flat Car for Steel Coil and Mold Handling

Our 50–150 ton rail-mounted electric flat car is built with a reinforced deck and ultra‑low scraper‑height deck options (as low as 580mm) specifically for handling enormous steel coils, heavy casting molds, and large machinery components in foundries and stamping plants. This rail-mounted electric flat car can be configured with V‑shaped cradles for cylindrical loads and locking pins to prevent shifting during travel. The rail-mounted electric flat car features low ground pressure, hydraulic lifting deck options for raising loads, and can be custom‑sized to match your existing facility's rail gauge and pit dimensions. For a rail-mounted electric flat car designed to withstand high temperatures (up to 200°C deck temp) when moving recently cast molds, contact our heat‑resistant deck engineering team.
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Why choose us?

Heavy Steel Coil Transport Solutions

Our rail-mounted electric flat car features a heavy-duty steel deck platform designed to ride on embedded rails, with load capacities ranging from 5 to 154 tons. It is the ideal industrial vehicle for transferring enormous steel coils and heavy machinery across steel mills and heavy manufacturing facilities, reducing manual intervention.

Battery-Powered Independence for Flexible Flow

We offer battery-powered rail-mounted electric flat car models equipped with high-capacity industrial batteries. This makes the car ideal for railway maintenance depots and shipyards where trailing cables or live rails are impractical, offering a clean, safe solution for outdoor material transport without tripping hazards.

Low-Profile Design for Mold Handling

Our rail-mounted electric flat car features a low-profile deck height (as low as 654mm) for easy loading and unloading of heavy molds from overhead cranes. With remote control and precise positioning accuracy, it excels in foundries for transferring heavy dies between stamping presses.

Related products

The mold handling rail cart is a specialized transfer vehicle designed specifically for the unique demands of foundries, die-casting facilities, and heavy manufacturing plants that require the precise movement of large, heavy molds. The core challenge in mold handling is the combination of extreme weight (often ranging from 10 to 100+ tons) and the need for delicate positioning so that the mold halves align perfectly before casting. The mold handling rail cart solves this by utilizing a heavy-duty rail-mounted platform and a hydraulic lift system. The hydraulic transfer cart is equipped with powerful hydraulic cylinders that provide exceptional torque and can manage lifting and positioning massive loads with precision, unlike standard electric carts that often lack the necessary force at low speeds. These carts frequently feature a multi-directional movement capability with remote control, allowing the operator to inch the massive mold into exact alignment with the casting machine. The rail system ensures that the heavy mold is transported along a fixed, reinforced path, preventing any deviation that could cause damage to the expensive tooling. With the ability to crank out between 12,000 and 15,000 Newton meters of torque right in tight spaces, these carts offer a level of control that is essential for modern automated foundries. For custom dimensions and capacities on mold handling rail carts, please contact us for a quote.

Frequently Asked Questions

Can your electric chain hoist 15 ton be wall-mounted or used with a jib crane?

Yes, our 1-ton electric chain hoist is designed to be versatile and can be wall-mounted or used with various crane configurations, including jib cranes, single beam cranes, bridge cranes, gantry cranes, and overhead cranes [18†L42-L46]. The chain hoist is smaller in overall size, making it fit better into cramped areas, while offering high starting torque and reliable operation even under heavy loads [18†L13-L15]. It can be equipped with different suspension options (lug, hook, or trolley mount) to fit specific installation requirements and is compatible with both pendent push-button control and wireless remote operation. The hoist also features an electromagnetic brake and overload protection in a 2-in-15 design for improved reliability.
Our European-style electric hoist features a compact, low-headroom design that allows the hook to approach the runway beam much more closely, maximizing usable lifting height within a facility. It is made of lightweight, high-strength materials, significantly reducing dead weight compared to traditional hoists, which lowers the load-bearing requirements for the building structure and allows for lighter runway beams. The European-style hoist incorporates all-planetary gear reduction and variable frequency drive technology for smooth, quiet operation, with high assembly precision and manufactured in line with FEM standards and advanced design technology. It is suitable for lifting capacities from 1 to 100 tons, with working grades typically M5 or M20.
Our rail-mounted container gantry crane (RMG) is designed and manufactured in accordance with national and industry standards such as GB/T3811 "Crane Design Specification" and GB/T14406 "General Gantry Cranes" [1†L12-L13]. RMG cranes run along fixed tracks, providing exceptional stability when stacking containers in crowded port terminals where space is at a premium [3†L19-L21]. They are equipped with hydraulic lift platforms and AI-guided trolleys that make moving cargo between different transport types much smoother [4†L11-L13]. The system uses automated OCR technology along with RFID scanners to speed up paperwork handling, while real-time communication between gate systems and crane operators allows for efficient task assignment [3†L16-L19]. These gantry cranes enable efficient container handling by managing a higher number of containers per hour, significantly improving port operations and safety [4†L13-L30].
From the date of product delivery, we provide a 1-year warranty service [2†L20-L21]. Our after-sales service commitment includes 24-hour round-the-clock service, offering customers reliable lifting solutions [2†L24-L25]. We have passed supplier assessments and on-site inspections to ensure the quality of our products and services [2†L7-L8]. Our products are exported to more than 60 countries worldwide, and we provide OEM and ODM customization support for our customers [2†L13-L14]. For technical issues, warranty claims, or parts replacement needs, our customer support team is available 24/21 via email, phone, or online channels.
To receive a customized quotation, please contact our sales team with the following necessary parameters: required lifting height, loading weight (capacity), span distance, and any special application requirements such as explosion-proof needs or specific voltages (110V, 220V, 380V, 415V) [0†L9]. Our modular design allows us to flexibly combine components and expand features based on the actual needs of your workstation, and we can provide both OEM and ODM customization support [1†L15-L17]. We offer flexible payment methods including T/T, L/C, D/P, D/A, credit cards, and PayPal to facilitate convenient and efficient cooperation [2†L10-L25]. You can submit your inquiry through our website contact form, by email, or by calling our sales department directly.

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Customer Reviews

Dennis Thompson

Henan Yixing rail-mounted electric flat car handling 35-ton steel coils in our mill. The heavy-duty deck platform rides on steel wheels over rails embedded in concrete floors. It has simplified our yard operations significantly, and the remote control allows one person to move massive loads safely. The low-voltage rail power supply option provides 38V for our installation. The car has been running daily for over a year with minimal maintenance.

Jeffrey Cox

Our die-casting facility needed a transfer car that could move heavy molds between presses and storage. The low-profile rail-mounted electric flat car from Henan Yixing has a deck height as low as 650mm for easy loading and unloading from overhead cranes. The precise hydraulic synchronization valves and control systems allow positioning accuracy within 5mm for aligning expensive tooling. The car has been an essential part of our workflow for two years.

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Rail‑Mounted Electric Flat Car: ±0.5mm Alignment, 150t Capacity, Battery or Low‑Voltage Power

Rail‑Mounted Electric Flat Car: ±0.5mm Alignment, 150t Capacity, Battery or Low‑Voltage Power

Heavy‑duty deck moves loads up to 150 tons along fixed embedded rails with ±0.5 mm positioning accuracy thanks to integrated encoders and end stops. Battery‑powered or low‑voltage rail (36V) options eliminate trailing cables for shipyards and outdoor yards. Low‑profile deck (as low as 650 mm) works well with overhead cranes for mold handling. PLC‑ready and remote‑controlled, the car can be integrated with automated production lines. Choose steel V‑groove wheels or polyurethane‑coated wheels depending on floor conditions.