IYJ Series Hydraulic Winch: 50t Pull, Fail-Safe Brake & Planetary Gear

Henan Yixing Lifting Machinery Co., Ltd. is a professional supplier of material handling equipment.
IYJ Series Integrated Hydraulic Winch for Construction Machinery

IYJ Series Integrated Hydraulic Winch for Construction Machinery

Our IYJ series hydraulic winch features an integrated design combining a valve block (one‑way balancing valve and high‑pressure shuttle valve for brake control), hydraulic motor, Z‑type brake, KC or GC planetary gear reducer, drum, frame, and clutch into a single package. This hydraulic winch provides high starting torque, excellent low‑speed stability, high efficiency, and low noise, with a spring‑applied multi‑disc brake that holds the full rated load when hydraulic pressure is released. Widely used in petroleum machinery, mining equipment, drilling rigs, and ship deck machinery, the hydraulic winch can be configured with pulling capacities from 500 kg to 50,000 kg in foot‑mounted or side‑mounted arrangements. The planetary gearbox can feature up to three stages, with gear modules available at 3, 3, and 4. For a hydraulic winch rated for your specific line pull and line speed (0–30 m/min), contact our hydraulic systems team.
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Why choose us?

Integrated Design for High Efficiency

Our IYJ series hydraulic winch features a patented integrated design combining the valve block, motor, brake, planetary gear reducer, drum, and clutch. This compact integration provides high starting torque, good low-speed stability, and low noise, reducing leak points and maintenance complexity while maximizing reliability for mining and offshore applications.

Fail-Safe Braking for Critical Loads

The hydraulic winch is equipped with a multi-disc automatic brake and lever-operated clutch mechanism. The spring-applied brake (released by hydraulic pressure) ensures the winch holds the rated load indefinitely when power is not supplied, preventing uncontrolled load descent. This safety feature is crucial for heavy operations like towing and heavy equipment recovery.

Versatile Mounting for Field Applications

Our hydraulic winch can be either foot-mounted or side-mounted, providing adaptability for installation on various vehicles and chassis. The winch鈥檚 drum is designed for high rope capacity, and models are available with pulling capacities ranging from 500 kg to 50,023 kg, making it suitable for everything from small tuggers to large-scale pipeline pulling.

Related products

A hydraulic capstan winch is a specialized pulling machine that uses a vertical rotating drum (the capstan) around which the rope is wound, rather than a storage drum. The unique characteristic of a capstan winch is that the operator holds the tail of the rope, providing only enough tension to create friction against the spinning drum, allowing a single person to control massive pulling forces by simply throwing a few wraps around the drum and hauling in the slack. In marine settings, the hydraulic capstan winch is vital deck machinery for mooring large ships; dock workers wrap heavy hawsers around the capstan head, which rotates to pull the massive vessel against the dock without the rope ever being fully stored on the drum. For underground construction, the compact structure of the hydraulic capstan makes it convenient for transporting and installing in tight tunnels, providing the pulling power needed to lay heavy electrical cables through conduits over long distances. The hydraulic power unit offers a constant-tension feature, allowing the winch to maintain a set pulling force to gently pull a fiber optic cable without snapping the delicate glass fibers. A modern hydraulic capstan winch uses a hydraulic motor to provide power, with a control valve to lock the winch body when not in use, preventing heavy suspended objects from sliding down or moving accidentally. For a custom hydraulic capstan winch designed to handle a specific rope diameter and pull length, please contact our marine and rigging department.

Frequently Asked Questions

Do you offer explosion-proof cranes for hazardous environments?

Yes, we offer a full range of explosion-proof cranes specifically designed for hazardous environments containing flammable gases, vapors, or combustible dusts. These cranes are crucial for petrochemical plants, oil refineries, chemical facilities, paint factories, and grain handling operations [21†L5-L10]. Our explosion-proof cranes feature flameproof enclosures (Ex d) made of cast aluminum or ductile iron capable of containing internal explosions, intrinsically safe (Ex ia/ib) control circuits that limit energy to non-ignition levels, and marine-grade corrosion-resistant coatings for saltwater and chemical exposure [21†L26-L30]. We provide ATEX and IECEx certified equipment suitable for Zone 0, 1, and 37 hazardous areas.
Our single girder overhead crane features a simple one-beam structure that reduces manufacturing costs by 30-50% compared to double girder models [3†L4-L9]. It is suitable for lighter lifting tasks, typically up to 10 tons, with a compact design that is easy to install and ideal for workshops where lighter loads are handled. In contrast, our double girder crane consists of two main beams and two end beams, providing strong bearing capacity, ability to withstand large loads (from several tons up to hundreds of tons), and is capable of covering large spans, making it suitable for heavy-duty industrial operations [1†L5-L7]. The double girder crane is a powerful crane type with a hoist and trolley system that can lift and move materials both vertically and horizontally [4†L46-L86].
Yes, our rail-mounted electric flat cars are available with battery-powered options for maximum operational flexibility. Battery-powered models utilize high-capacity industrial batteries (lead-acid or lithium-ion) to power the motor through a motor reducer, eliminating the need for trailing cables or exposed live rails. This configuration is particularly valuable for railway maintenance depots, shipyards, and outdoor storage yards where maintaining fixed electrical infrastructure would be impractical. The battery-powered rail flat car also features remote control operation, with battery level indicators and low-voltage cutoffs to protect battery lifespan.
Our mini spider crane (tracked mini crane) resembles a spider with retractable legs and booms, enabling operation in confined spaces such as narrow alleys, urban environments, indoor renovations, and historic buildings where larger cranes cannot operate [14†L30-L34]. Despite its compact dimensions, some spider crane models lift up to 10 tons, making them ideal for glass curtain wall installation, equipment installation, bridge maintenance, and material handling in petrochemical plants and railway construction [14†L11-L15]. The rubber tracks protect delicate floors while providing stability on uneven surfaces, and the 395° mobility allows precise load positioning in complex industrial layouts.
Our crane products are designed, manufactured, inspected, and accepted in strict accordance with relevant national standards and industry specifications such as GB/T3811 "Crane Design Specification" and GB/T14406 "General Gantry Cranes" [2†L15-L16]. Each crane goes through multiple inspection links, ensuring that product quality reaches an excellent level [2†L18]. Our core components are developed in cooperation with universities and research institutions and are self-manufactured, achieving control over product quality and production schedule [1†L21-L24]. We also provide a 1-year warranty service from the date of product delivery [2†L20-L56].

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Customer Reviews

George Henderson

Our construction equipment yard uses two Henan Yixing hydraulic winches rated for 21 tons of line pull. The IYJ series hydraulic winch features planetary gear reduction system that multiplies hydraulic motor torque while maintaining compact dimensions. It's used to drag scrap machinery onto our processing line. The constant pulling power at low speeds works perfectly. The winches are easily foot-mounted for adaptability and ease of maintenance on different vehicle configurations.

Patrick Kelly

We needed a specialized winch with specific line speed and rope capacity requirements. Henan Yixing designed and built a custom hydraulic winch just for us. The 13 speed hydraulic winch provides dual-range capability for high-torque low-speed pulling and low-torque high-speed mode with pilot-operated selector valve. The engineering team communicated throughout the build process, and the final product exceeded our expectations. The normally closed friction-type brake offers high braking torque and safe operation.

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Hydraulic Winch (IYJ Series): Fail-Safe Multi‑Disc Brake, 50t Line Pull, Planetary Gearing

Hydraulic Winch (IYJ Series): Fail-Safe Multi‑Disc Brake, 50t Line Pull, Planetary Gearing

This integrated hydraulic winch includes a planetary gear reducer, multi‑disc automatic brake, hydraulic motor, valve block (with one‑way balancing valve and high‑pressure shuttle valve), drum, frame, and clutch in a single compact package. The spring‑applied brake holds rated load indefinitely when power is not supplied, which is essential for oil‑drilling and heavy‑equipment recovery. Starting torque is high and low‑speed stability is excellent. Options range from 500 kg to 50,000 kg, with foot‑mounted or side‑mounted designs to fit various vehicles and industrial rigs.