Remote Control Crane System | Fail-Safe, 100m Range, VFD Speed

Henan Yixing Lifting Machinery Co., Ltd. is a professional supplier of material handling equipment.

Intrinsically Safe Remote Control Crane for Hazardous Zones

Our ATEX‑certified remote control crane provides safe wireless control in Zone 1 and Zone 2 hazardous environments including oil refineries, chemical plants, and paint spray booths. This remote control crane uses intrinsically safe (Ex ia/ib) control circuits that limit electrical energy to non‑ignition levels, with the transmitter housed in a flameproof enclosure and all external electrical components sealed. The remote control crane operates without generating sparks or excessive heat, making it safe for use around flammable gases, vapors, and combustible dusts. For remote control crane that meets your specific ATEX, IECEx, or NEC hazardous area classification and T‑Class temperature rating, contact our explosion‑proof automation specialists for compliance certification and installation support.
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Why choose us?

Wireless Operation Enhances Operator Safety

Our remote control crane eliminates trailing pendant cables, allowing the operator to stand at the optimal vantage point away from the suspended load. This is especially critical in hazardous or hard-to-maneuver areas, reducing the risk of accidents and the need for signal people, while providing clear visibility for precise load spotting.

Fail-Safe System with RF Interference Protection

The remote control crane uses advanced radio frequency (RF) transmission with frequency hopping spread spectrum technology to prevent interference from other wireless devices. If the signal is lost or the transmitter battery dies, the crane automatically stops all motions and brakes lock, providing a robust fail-safe mechanism that protects the load and facility equipment.

Variable Speed & Precise Load Positioning

The remote control switch supports multi-step speed selection and proportional control. Operators can easily inch the hook for millimeter-perfect alignment with bolt holes or shift to high speed for rapid empty hook return. This makes the remote control crane perfect for both delicate assembly tasks and high-speed material transfer.

Related products

A crane wireless remote control is a radio-based system that allows an operator to manage lifting operations from a safe distance while maintaining full control over all crane functions. Unlike wired pendants, which restrict the operator to standing near the control box, the crane wireless remote control provides complete freedom of movement across the work area. In a large warehouse, a single operator using a crane wireless remote control can ride on the crane deck while controlling it from above, or stand at the loading dock to guide the hook into a truck. The system typically includes a transmitter with joysticks or push buttons, a receiver with relay outputs or an industrial bus interface (such as Profibus or CANopen), and a battery charging station. A key safety feature is the watchdog timer: the receiver continuously monitors for valid signals, and if the signal is lost for more than a predetermined time (often less than 100 milliseconds), the crane automatically stops. In a foundry, the crane wireless remote control allows the operator to keep a safe distance from molten metal splashes while still controlling the ladle tipping mechanism precisely. The wireless system also supports multiple steps of speed control, enabling the operator to start slowly when lifting a heavy mold, then shift to high speed once the load is clear. For dual-crane operations, some advanced wireless systems allow one transmitter to control two separate cranes synchronously, a valuable feature for lifting extra-long loads like wind turbine blades. For a consultation on implementing a crane wireless remote control that integrates with your existing hoisting equipment, please contact our technical support team.

Frequently Asked Questions

What is the typical delivery lead time for a customized 64-ton double girder overhead crane?

Delivery lead times for customized heavy cranes depend on the specific design parameters (span, lifting height, duty class, control system). Our core components are developed in cooperation with universities and research institutions and are self-manufactured, giving us direct control over product quality and production schedules [1†L21-L24]. We also offer flexible payment methods (T/T, L/C, D/P, D/A, credit cards, PayPal) to facilitate efficient cooperation [2†L10-L50]. For an accurate delivery estimate based on your specific requirements, please contact our sales team with your project details.
Yes, we offer specialized hydraulic winches for excavators that attach directly to the excavator arm or quick coupler. These winches utilize the excavator's existing hydraulic system to deliver high-torque pulling power for applications such as pulling logs, dragging large pipes through trenchless bores, vehicle extraction, and heavy equipment recovery. Our IYJ Series general hydraulic winches feature an integrated design combining core components including a valve block, hydraulic motor, brake, planetary gear reducer, drum, frame, and clutch, making them robust for demanding off-road applications [7†L12-L56]. The winch includes an automatic spring-applied disc brake that engages when hydraulic pressure is released, preventing uncontrolled cable pay-out during operations.
Our electric wire rope hoists are available in a wide capacity range, from 1 ton to 50 tons, with the capability to handle loads from a couple of tons up to over 100 tons depending on design and materials [17†L5-L9]. The double girder crane with integrated wire rope hoist can lift enormous weights, with our factory overall capable of producing cranes up to 600 tons [2†L22-L23]. Capacities are determined by specific design requirements, and lifting speeds typically range from 1.8 m/min to 18 m/min [0†L51].
Our modular design means all crane components are standard modules that can be flexibly combined and expanded like building blocks according to the actual needs of each workstation [1†L14-L17]. This approach allows us to easily assemble configurations of varying spans, lifting heights, capacities, and control systems. The modular design simplifies assembly, facilitates transportation and installation, and ensures cost-effective customization without compromising safety or performance standards. The double girder structure provides strong bearing capacity and a wide operating range, while the modular approach allows us to meet specific customer requirements efficiently [1†L2-L47].
Our crane control systems support a wide range of power supply options to accommodate diverse global electrical standards. Available voltage options include 110V, 220V, 380V, and 415V, with customization available for other requirements [0†L9]. The main power supply components, such as spring-type cable reels, can be configured with cable lengths from 20 meters up to 1,000 meters and are made of stainless steel materials [0†L6-L8]. For control circuits, low-voltage options such as 24V-75V are also available for operator safety.

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Customer Reviews

Steven Miller

Our busy automotive assembly line needed a safer way to control overhead cranes. The remote control crane from Henan Yixing was the answer. Operators can now stand exactly where they need to guide the load. The failsafe feature stops all motion automatically if the signal drops out, and frequency hopping spread spectrum technology prevents interference from other wireless devices. This has eliminated the need for signal people.

Kevin Zhang

We had constant issues with radio interference from nearby equipment affecting our crane controls. Henan Yixing provided a remote control crane system using frequency hopping spread spectrum technology that maintains a secure command link even in RF-crowded environments like ports with hundreds of wireless devices active simultaneously. It's been flawless for six months. The dead-man function halts all crane motions and engages brakes if the transmitter is dropped or control released.

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Remote Control Crane: VFD Stepless Speed and 100m Signal with Fail-Safe Braking

Remote Control Crane: VFD Stepless Speed and 100m Signal with Fail-Safe Braking

A handheld transmitter lets you operate remote control crane from a safe position while the failsafe system stops all crane motion and locks the brakes automatically if the radio signal drops out or battery dies. You get multi-step speed selection that works with variable frequency drives for both inching (millimeter‑precise alignment) and high‑speed hook return. The remote works on 110V, 220V, 380V, 12V, and 24V DC and fits single‑girder cranes, double‑girder cranes, gantry cranes, and jib cranes.